Tech Implementation for Global Manufacturing

Redesigned legacy manufacturing systems with AI-driven predictive maintenance and IoT integration, increasing production uptime by 35% for a multinational client.

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Project Overview

This project modernized manufacturing operations for a Fortune 500 client by deploying AI-powered predictive maintenance systems alongside real-time IoT monitoring across 24 facilities globally.

Technical Challenges

Legacy System Migration

Migrated analog systems to digital infrastructure while maintaining 99.9% uptime across 24/7 operations at 15 global facilities.

Real-Time Data Processing

Engineered distributed microservices architecture processing 2.5 million telemetry events/minute from manufacturing equipment.

Key Performance Improvements

45%

Downtime Reduction

30%

Energy Savings

68%

Predictive Accuracy

System Architecture Overview

Tech Implementation Architecture

IoT Layer

3,000+ sensors with edge processing

AI Analytics

Predictive maintenance ML models

Operations Portal

Access for 4,500+ facility engineers

Ready to Transform Your Operations?

Let's implement cutting-edge technology solutions tailored to optimize your manufacturing processes and reduce operational costs.

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